VTC1250 Vertical Lathe Machine Turning

Poyerekeza ndi zida zamakina zam'mbuyomu, ili ndi zabwino izi:

1. Zizindikiro zofunikira za chipangizo cha makina, monga kuchuluka kwa makina opangira makina, maulendo awiri othamanga mofulumira, ndi zina zotero, zili pafupi kapena zazikulu kuposa zida zofanana zamakina akunja.

2. Makinawa ali ndi mawonekedwe ophatikizika, mawonekedwe ang'onoang'ono, makonzedwe oyenera a zigawo zonse zogwirira ntchito, ntchito yabwino ndi kukonza.

Chida chachikulu cha makina ndi mawonekedwe aukadaulo

Gawo 1: Base

Mawonekedwe a nthiti pamunsi amakongoletsedwa ndi pulogalamu ya Ansys, zomwe zimapangitsa makinawo kukhala olimba kwambiri.Zomwe zili ndi chitsulo chosungunuka kwambiri chokhala ndi mphamvu zambiri komanso kuyamwa kwamphamvu.

Spindle

Spindle ya zida zam'makina izi zitha kusankhidwa ndi A2-11 yapanyumba kapena yotuluka kunja kwa spindle unit, kapena makina opangira kunyumba, omwe amatengera kapangidwe kake kapamwamba komanso kokhwima padziko lonse lapansi.Thandizo lalikulu lakutsogolo la shaft limapangidwa ndi mizere iwiri ya cylindrical roller yokhala ndi njira ziwiri zolumikizira mpira, ndipo kumbuyo kumbuyo ndi mizere iwiri ya cylindrical roller;Ma bearings amatengedwa kuchokera kunja, ndipo ma bearings amapaka mafuta othamanga kwambiri.Ma axial ndi ma radial preloads a spindle system amatha kusinthidwa ndi nati imodzi kuti ikhale yolimba kwambiri komanso ya axial.Mphete yamkati ya chonyamula chodzigudubuza ingagwiritsidwe ntchito kusintha chilolezo cha radial, motero kupeza makina abwino kwambiri olondola komanso kutentha kwapansi.

Galimoto yayikulu pamndandanda wa zida zamakina izi imayendetsa spindle kuti izungulire pa lamba wama wedge ambiri, kuti zitsimikizire kuti magwiridwe antchito apamwamba, phokoso lochepa komanso kugwedezeka kochepa kwa makina onse opatsirana kuti akwaniritse zofunikira zodulira zamitundu yosiyanasiyana monga kutsika. liwiro ndi torque yayikulu komanso liwiro lalikulu komanso mphamvu yayikulu.Bokosi la spindle ndi maziko amalumikizidwa kudzera m'mabowo, kuti gulu la spindle la chida cha makina likhale lolimba kwambiri.

Dongosolo la chakudya

Nkhwangwa za X ndi Z zimayendetsedwa ndi ma servo motors ndipo zimalumikizidwa mwachindunji ndi screw screw kudzera pa cholumikizira zotanuka.Mpira screw imayikidwa ndi mbali zonse ziwiri zokhazikika.

VTC900L awiri olamulira njanji kalozera ndi kunja kugubuduza njanji kalozera, njanji kalozera kwa mbali zinayi za mtundu wofanana katundu, mkulu mwatsatanetsatane katundu, pakati pa khola wodzigudubuza anapatukana, kuchepetsa kuyenda mofulumira kukana kukaniza ndi kutentha kukwera, mapindikidwe matenthedwe, potero bwino kwambiri. kulondola kwa processing, kuthamanga kwachangu komanso kuchita bwino.Ubwino wake waukulu ndi kukula kochepa, kulondola kwambiri, kutsika mtengo kwa kukonza, ndikutsata ogwiritsa ntchito olondola kwambiri komanso otsika mtengo pamasinthidwe omwe amawakonda, makamaka oyenera makampani amagalimoto pazofunikira zapanthawiyi.

Chida

Wogwirizira chida ali ndi masinthidwe osiyanasiyana, ndipo ogwiritsa ntchito amatha kusankha momasuka malinga ndi zosowa zawo zenizeni komanso zizolowezi zogwiritsa ntchito.

Kukonzekera koyenera: Global / Taiwan servo yopingasa hayidiroliki 8/12 siteshoni chida nsanja, mndandanda wa chofukizira chida amawongoleredwa ndi servo galimoto, akhoza bidirectional mofulumira kusankha chida, loko hayidiroliki, mkulu kukhazikika;Global ofukula 4/6 station servo chida chogwirizira, chogwirizira chida ali ndi mapangidwe abwino kwambiri komanso olimba kwambiri pogwiritsa ntchito ukadaulo wa servo, indexation ndi hydraulic locking, indexation, yokhazikika komanso yolondola, makamaka yoyenera kukonza magawo mumakampani amagalimoto.

Chuck silinda

Chuck wamba wa chida cha makinawa amasankha Taiwan kapena m'nyumba yama hydraulic chuck, chuck ndi chuck yopanda madzi, mpando wa nsagwada wotsetsereka ndi thupi la disc lomwe limatsetsereka ndi chisindikizo, limatha kuteteza kuziziritsa kudzera mu chuck mpaka kutayikira kwa spindle, komanso kumatha kupewa. chip pa malo otsetsereka a mpando wotsetsereka.Pali 3 T-slots kumapeto kwa chuck, yomwe ingasinthidwe mosavuta ndi ma fixtures osiyanasiyana, kusinthasintha mofulumira komanso bwino, ndipo imatha kukwaniritsa zofunikira za ogwiritsa ntchito pokonza magawo osiyanasiyana.Komanso chosankha cha hydraulic chuck ndi silinda, chuck yamagetsi yanyumba yopanda madzi ndi silinda ya Taiwan.Silinda imakhalanso ndi ntchito yodziwira yomwe mungasankhe.

Malo opaka mafuta

Chida cha makina chimagwiritsa ntchito zoweta zapakhomo kapena zolumikizirana zopangira mafuta, ndipo zimakhala ndi ntchito ya alamu yamadzimadzi ndi alamu yamphamvu.

Njira yozizira

Kuthamanga kwa mpope wozizira wa makinawa ndi 133L / min, ndipo mutu ndi mamita 40.Bokosi lozizira limasiyanitsidwa ndi makina akuluakulu (thanki yamadzi ozizira imayikidwa kumbuyo kapena kumbali ya makina akuluakulu) kuti atsimikizire kuti kulondola kwa makina kumatetezedwa ku kutentha kwapakati.Pogwiritsa ntchito pampu yozizira yochokera kunja, madzi ozizira amagawidwa m'njira zitatu pambuyo pa mpope wozizirira umatulutsidwa ndi cholekanitsa madzi: imodzi imalumikizidwa ndi doko lamadzi ozizira pa chofukizira, ndipo imatulutsidwa ndi nozzle ya mpeni kuti ipereke kuziziritsa ndi mafuta kwa mbali ndi zida kuonetsetsa Machining olondola workpiece ndi kusintha moyo utumiki wa chida;Chinacho chikugwirizana ndi chitoliro chamadzi pamwamba pa maziko kumanzere kwa spindle kuti atulutse zitsulo zachitsulo pabedi: chachitatu chikugwirizana ndi mfuti yamadzi yoyeretsa mbali ndi zida zamakina.

Chip conveyor

Malinga ndi zinthu zosiyanasiyana za workpiece, makina amatha kusankha tcheni-plate chip kuchotsa, scraper kapena magnetic scraper chip kuchotsa.Chotsitsa cha chain-plate chip ndi choyenera kusonkhanitsa ndi kunyamula mitundu yonse ya masikono, zomangira ndi midadada ya tchipisi.Chofufutira ndichoyenera kunyamula mkuwa, aluminiyamu, chitsulo chonyezimira ndi zinyalala zina.Magnetic scraper chip extractor amagwiritsidwa ntchito makamaka ponyamula tchipisi tachitsulo chosakwana 150 mm m'litali pokonza mvula.The chip eliminator ndi basi, ndipo chiyambi ndi kuyimitsidwa kwa chip eliminator akhoza kulamulidwa ndi M lamulo.